Concrete

A single concrete block, as used for construction

Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water),[1] the most–widely-used building material,[2] and the most-manufactured material in the world.[3]

When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that can be poured and molded into shape. The cement reacts with the water through a process called hydration,[4] which hardens it after several hours to form a solid matrix that binds the materials together into a durable stone-like material with various uses.[5] This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed. The hydration process is exothermic, which means that ambient temperature plays a significant role in how long it takes concrete to set. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix, delay or accelerate the curing time, or otherwise modify the finished material. Most structural concrete is poured with reinforcing materials (such as steel rebar) embedded to provide tensile strength, yielding reinforced concrete.

Before the invention of Portland cement in the early 1800s, lime-based cement binders, such as lime putty, were often used. The overwhelming majority of concretes are produced using Portland cement, but sometimes with other hydraulic cements, such as calcium aluminate cement.[6][7] Many other non-cementitious types of concrete exist with other methods of binding aggregate together, including asphalt concrete with a bitumen binder, which is frequently used for road surfaces, and polymer concretes that use polymers as a binder.

Concrete is distinct from mortar.[8] Whereas concrete is itself a building material, and contains both coarse (large) and fine (small) aggregate particles, mortar contains only fine aggregates and is mainly used as a bonding agent to hold bricks, tiles and other masonry units together.[9] Grout is another material associated with concrete and cement. It also does not contain coarse aggregates and is usually either pourable or thixotropic, and is used to fill gaps between masonry components or coarse aggregate which has already been put in place. Some methods of concrete manufacture and repair involve pumping grout into the gaps to make up a solid mass in situ.

  1. ^ Gagg, Colin R. (May 2014). "Cement and concrete as an engineering material: An historic appraisal and case study analysis". Engineering Failure Analysis. 40: 114–140. doi:10.1016/j.engfailanal.2014.02.004.
  2. ^ Crow, James Mitchell (March 2008). "The concrete conundrum" (PDF). Chemistry World: 62–66. Archived (PDF) from the original on 9 October 2022.
  3. ^ "Cement Statistics and Information". usgs.gov. United States Geological Survey. Retrieved 21 March 2025.
  4. ^ "Scientific Principles". matse1.matse.illinois.edu. Retrieved 24 May 2023.
  5. ^ Li, Zongjin (2011). Advanced concrete technology. John Wiley & Sons. ISBN 978-0-470-90243-1.
  6. ^ Industrial Resources Council (2008). "Portland Cement Concrete". www.industrialresourcescouncil.org. Retrieved 15 June 2018.
  7. ^ National Highway Institute. "Portland Cement Concrete Materials" (PDF). Federal Highway Administration. Archived (PDF) from the original on 9 October 2022.
  8. ^ Limbachiya, Mukesh C.; Kew, Hsein Y. (3 September 2008). Excellence in Concrete Construction through Innovation: Proceedings of the conference held at the Kingston University, United Kingdom, 9 - 10 September 2008. CRC Press. p. 115. ISBN 978-0-203-88344-0.
  9. ^ Allen, Edward; Iano, Joseph (2013). Fundamentals of building construction: materials and methods (Sixth ed.). Hoboken: John Wiley & Sons. p. 314. ISBN 978-1-118-42086-7. OCLC 835621943.

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